Wednesday, June 13, 2012

Saving Energy - ECMs for Hospitals

According to a 2003 U.S. Energy Information Administration survey of commercial buildings, Hospitals are one of the largest consumers of electricity in the commercial sector. They have the highest energy use per unit of floor space, almost twice as much as the average office building. In a typical hospital, lighting, heating, and hot water represent between 61 and 79 percent of total energy use (depending on climate region).


This post will begin a list of ECMs (Energy Conservation Measures) related to HVAC and lighting in hospitals. Since my area of expertise is HVAC controls, I will be spending more time on this topic than lighting. This post will be followed by at least four more posts in the following areas; HVAC, working with the sun, lighting control, and building automation system changes.



There is a lot that can be done to save energy hospitals. With a good model of the building, a solid baseline, and good metering a detailed list of applicable proposals can be made. Most ECMs sound good taken in the abstract. You may find that many of these measures are not applicable or cost effective for a given project once they are screened against local climate conditions, building use considerations, local regulations, and incentives.


To achieve the highest levels of efficiency from any building, it will be very important to have a good record of the building's current consumption and the outside air temperature and humidity. Ideally, these will be obviously related. If they do not track each other well, this can indicate opportunities to "right size" or schedule equipment so that output can be more closely matched to demand.


In General

Process Changes and the regulatory environment - Incentives can play an important role in energy costs. For example, certain commercial rates in the USA are paid based on peak demand. You will get a lower rate per kWh, but you must pay as though you were at your peak consumption for the entire month. This would incent you to keep consumption steady and prevent any spikes. Changes in process and the timing of events could greatly impact your costs. For example, by monitoring consumption in real time the control system can be programmed to shed non-critical loads and alter set points to stay under a given threshold.


Trending and Continuous Commissioning - Before I dive into specific technologies which could be applied here, I would like to point out a problem that can occur in newer buildings. Buildings that employ newer technologies and employ creative applications of technology are the most susceptible to poorly executed maintenance. This may seem like a small matter and an uninteresting topic, but inattention to this problem is very costly. Maintenance personnel must understand the operation of the system and the reasoning behind the use of certain technologies. In many cases, there will be a trend toward simplifying systems and maintenance procedures at the expense of energy efficiency.


An occupied building with complex systems should employ frequent retro-commissioning. A lot of energy is wasted in buildings that are not performing to their potential simply because systems are not maintained properly, or have experienced an accumulation of minor failures. An automation system may mask problems like leaky valves and higher than necessary pressures which lead to waste. I believe most facility managers or owners would do well to employ someone to perform an ongoing analysis of systems information to ensure that everything is always performing optimally. I have had positive experiences with Cimetrics providing this sort of service with their Infometrics offering.



As an example, heating and cooling valves should be checked for proper operation. If a heating valve is closed and the supply air is still heated by the coil, the valve isn?t seating correctly and can cause simultaneous heating and cooling. This condition could be alarmed and reported so that corrective action can be taken.


Right Sizing and Matching Equipment to Current Applications ? Mechanical systems are often oversized or engineered for worst case scenarios. After a building is occupied and the actual use is known, there may be opportunities to correct the size and control sequences for equipment. Similar problems with size and control can also happen when areas of a building change function. If a system is too large, or delivers too much ventilation the tendency would be to leave it alone due to the impact on the first costs of a project.


An Example of incorrect sizing or incorrect sequences would be a lab space that had an extremely high number of air changes per hour (ACH) that has since been converted to office space. While the high number of ACH is not harmful to occupants, the cost to run the system is much higher than necessary.


In the near future I will post specific ECMs. In the meantime:


IF YOU KNOW OF A BETTER METHOD, LET ME KNOW!

Wednesday, June 6, 2012

BACnet MS/TP Wiring Recommendations

The two most common forms of BACnet communications channels that you are likely to encounter are BACnet MS/TP over RS-485 and BACnet/IP over Ethernet.  Every device on a channel must use the same type of communications. To transmit data between channels of different types you must use a router.

1.)  BACnet MS/TP - This channel is a 9.6 kbps - 76.8 Kps twisted pair channel. I/A Series BACnet controllers are delivered with MS/TP transceivers. I/A Series BACnet controllers (MNB-300, MNB-1000, MNB-V1, MNB-V2, etc.) must be on an MS/TP channel. MS/TP channels must be configured as a POLARITY sensitive RS-485 BUS topology.

The RS-485 BUS should use LOW IMPEDANCE 22 AWG or 24 AWG twisted shielded cable with a distributed capacitance between conductors of less than 15 pF/ft and a characteristic impedance between 100-130 Ohms. Belden 89841 is commonly recommended and can be used with confidence. I recommend that a maximum cable length of 2500' be observed.

2.)  BACnet/IP - This is a TCP/IP channel.  This channel is typically an Ethernet backbone from which other BACnet MS/TP channels are derived to create a network. Maximum cable lengths are subject to standard Ethernet wiring rules. 10/100 BaseT segments cannot exceed 328 feet.


Here is what I have been recommending:
Windy City Wire:
1-800-379-1191
BACnet MS/TP 24 AWG:
http://harrier.smartwire.com/ecom/invmainprof.php?item=042002-S


BACnet MS/TP 22 AWG (increased physical strength and works with ARCnet):
http://harrier.smartwire.com/ecom/invmainprof.php?item=043006AL-S


Belden 89841 is commonly recommended by manufacturers of BACnet equipment and can be used with confidence.

If you know of a better method, please let me know!

Thursday, May 31, 2012

LonWorks FT-10 Wiring Recommendations

LonWorks FT-10 Wiring Recommendations

Posted by Steve Joanis on May 31, 2012 5:52:25 AM

The standard for Echelon wiring is NEMA Level 4 Cable (NOT to be confused with Category 4). For the TP/FT-10 channel operating in free topology, the maximum length of Level 4 22AWG (0.65mm) cabling is 500 meters (1,640 feet) maximum total wire length (400 meters maximum node-to-node distance). For installations here at ENE systems we do not exceed 1,500 feet total wire length and no more than 750 feet between nodes.
Here are the cables types that we use. We like to use GREEN cable, so that it is easy to find once installed.
Great Lakes Cable
Model ENE70006GN - This is GREEN cable (requires 25,000 foot min. ~$3,500)
Jim Matte 586-977-3945
888-833-4592 Ext. 259
Connectair International, Inc.
Model W221P-2001B
You can buy it from Engenuity here:
Lake Cable from any Lake Cable distributor:
Model PF222C-04LON
Lake Cable:
Phone: +1-773-385-8700
Windy City Wire
2 PAIR LONWORKS:
SINGLE PAIR LONWORKS:
If you know of a better method, please let me know!

Monday, May 14, 2012

Converting a Binary Output to an Analog Output Using PWM (Pulse Width Modulation)

I recently ran into a situation where I needed an additional analog output on a Schneider Electric IA Series BACnet (MNB300) Controller.

I was able to accomplish this by providing a pulse width modulated output from one of the triac outputs. Essential, a pulse width output communicates an analog number between 0 and 100% by keeping the binary output on for a percentage of some given time base. For example, if your time base is 10 seconds and your binary output is on for 5 seconds, then you would be communicating that you wanted to analog output at 50%.

In this case, I wanted a 2 - 10 volt signal for an actuator. I used a PWA-1A from Kele.com to convert the pulse width modulated binary output from my MNB300 into a 4-20ma signal. Then I simply installed a 500 ohm resistor accross the output to make convert the 4-20ma signal into a 2-10 volt signal.

Schneider's Workplace Tech software makes configuring a binary output as a pulse width modulated output easy by providing a PWM software block that can be used to configure the binary output.

Here is my wiring diagram.

If you know of a better method, please let me know!

Thursday, October 6, 2011

Energy Management: You Can't Manage What You Don't Measure



The old saying goes, you can't manage what you don't measure.

This little meter was easy to configure and easy to use. This device makes monitoring consumption in real time easy. For $129, that's impressive.
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That is certainly the case with Energy Management. Information allows you to make informed decisions and can often uncover things that are unexpected.

Last week I installed a Current Cost ENViR energy meter in my home. This is a "whole house" meter that connects to the main electrical supply entering entering my home. It has two clamp on current transmitters and a programmable voltage (it does not require voltage taps). It also has a wireless transmitter to transmit the consumption data from the electrical panel to a nice little display.




I have put the display unit in my kitchen where we can see what the current consumption is at any time of the day. As time goes on, we are getting a feel for what our "baseline" is. When we are above the baseline, the obvious question is "what is running that should not be?".

This weekend, we plan to shut everything off and then turn on one device at a time and figure out how much energy it draws. We will enter each device and its draw into a spreadsheet and figure out which are the worst culprits and what actions we can take to minimize their use or if we should replace them.

I have already noticed that the dryer is a big drag on my wallet. I notice that we are usually using about 600 watts in the morning, but we were almost 3 times that the other day when the dryer was running. Air drying is beginning to look like a good idea!


Monday, October 4, 2010

Green Energy - A Watt saved is a Watt earned.

This blog post might get me into trouble.

This is a case where I think my opinion is shared by many in our industry who are just afraid to speak up for fear of losing business or being ridiculed.

Money spent on most green energy technologies is wasted!
There I said it. Every dollar that is spent to GENERATE green energy, could be better used to SAVE energy.

Perceptions are the Problem:
Energy conservation methods do not have the sex appeal that new forms of generation do. The reality is that we already have ways to generate lots of energy cheaply without foreign oil or creating greenhouse gases. Nuclear Energy has served us well. If one were to calculate the cost in human lives for each Watt of energy consumed in the United States by Nuclear Generation and any other major source, you would find that Nuclear Energy is the cleaner, safer, alternative.

I am sure that our electrical founding father, Benjamin Franklin, would agree that a Watt saved is a Watt earned.

I admit that energy conservation efforts are not sexy, but they are a better investment than green generation (assuming that we do not consider subsidies). There is a lot of room in my industry for improvement, but it is a difficult sell. The savings lie in software and improved methods to reduce consumption that will have little or no visible impact and may result in reducing human comfort (gasp).

As an example, ENE Systems has developed a clever Optimal Start / Optimal Stop OPC Server that can connect to most commercial control systems to start temperature control equipment at the last possible minute to achieve set point prior to occupancy. Without this type of software, achieving set point prior to occupancy is normally done by turning on the equipment on an hour or more prior to occupancy to make sure that the space has a chance to warm up.

I have a lot more to say about this subject, but this is enough for today's post. Stay tuned for: "You get what you measure".

Tuesday, June 16, 2009

BACnet over the Internet


In general, BACnet is a broadcast network protocol. For this reason it is not well suited to use over a wide area network, or the Internet. To facilitate the transport of BACnet information over a WAN the BBMD (BACnet Broadcast Management Device) was introduced.

I like to compare the operation of BBMDs with the operation of a CB radio. On the local network all controllers can "hear" each other talking as would everyone in the cab of a truck when one person talks into their CB. The communications are then sent to other BBMDs over the wide area network that are aware of each other (each BBMD must be aware of every other BBMD, like being on the same CB channel). On the receiving end, all controllers "hear" the remote device's broadcast on their local network as would everyone sitting in the cab of a truck receiving a CB transmission.

That said, the use of BBMDs makes BACnet over a wide area network possible. At each site a BBMD is needed. Each BBMD must be programmed to know about every other BBMD that will be part of the system. The front end must have either a local BBMD or act as a foreign device to at least one of the remote BBMDs.